




DN65 Knife Gate Valve (2.5 Inch)
The DN65 knife gate valve provides the perfect balance of compact design and robust performance for 2.5-inch pipeline systems. Engineered for versatile applications including process control, chemical transfer, and water treatment systems, this valve delivers superior cutting action and reliable shut-off performance in a size that bridges small-bore and medium-bore applications.
Key Applications: Process Control • Chemical Transfer • Water Treatment • Pulp & Paper • Mining • Food Processing • HVAC Systems
Why Choose DN65 Knife Gate Valve?
✓ Optimal Size Balance
- Perfect 2.5-inch design balancing flow capacity and compact installation
- Enhanced flow coefficient (Cv 165) for improved system efficiency
- Reduced pressure drop compared to smaller sizes
✓ Versatile Performance
- Superior cutting through fibrous materials and settled solids
- Bubble-tight sealing for zero leakage applications
- Excellent for both clean and dirty service applications
✓ Robust Construction
- Heavy-duty design suitable for continuous operation
- Enhanced stem diameter for improved torque transmission
- Reinforced gate design for extended service life
✓ Configuration Flexibility
- Wafer Type: 48mm face-to-face, space-efficient installation
- Lug Type: Independent mounting with dead-end service capability
- Flanged Type: 68mm face-to-face, maximum structural integrity
Technical Specifications
Parameter | Specification |
---|---|
Nominal Size | DN65 (2.5 inches) |
Pressure Rating | PN6/10/16/25, ANSI 150/300 |
Working Pressure | Up to 16 Bar (232 PSI) |
Temperature Range | -29°C to +425°C |
Cv Value | 165 (full open) |
Body Materials | WCB, CF8, CF8M, CF3M, Duplex 2205 |
Standards | MSS SP-81, API 6D, ASME B16.5, EN 1092 |
End Connections | RF, FF, RTJ, Groove |
Configuration Options & Dimensions
Wafer Type DN65
- Face-to-Face: 48mm
- Weight: 12-16 kg
- Best For: Retrofit applications, cost-effective installations
Lug Type DN65
- Face-to-Face: 48mm
- Weight: 15-20 kg
- Best For: Dead-end service, maintenance flexibility
Flanged Type DN65
- Face-to-Face: 68mm
- Weight: 22-28 kg
- Best For: High pressure, critical process applications
Performance Data
Performance Parameter | Value |
---|---|
Maximum Flow Rate (Water) | 275 m³/h |
Pressure Drop (Full Open) | 0.08 Bar |
Operating Torque | 35-60 Nm |
Closing Time (Manual) | 18-25 seconds |
Cycle Life | 15,000+ cycles |
Leakage Rate | Zero (Class VI) |
Noise Level | <65 dB(A) |
Application Solutions
Chemical Processing
- Reactor feed lines
- Catalyst handling systems
- Chemical transfer pipelines
- Process sampling and control
Water & Wastewater Treatment
- Primary and secondary treatment systems
- Sludge handling applications
- Chemical feed and dosing systems
- Effluent discharge control
Pulp & Paper Industry
- Stock preparation systems
- Pulp transfer lines
- White water systems
- Cleaning and washing circuits
Food & Beverage Processing
- Ingredient transfer systems
- CIP (Clean-in-Place) circuits
- Waste handling systems
- Process isolation valves
Mining & Mineral Processing
- Slurry transport systems
- Tailings handling
- Concentrate pipelines
- Process water systems
Actuation Options
Manual Operation
- Standard Handwheel: Ergonomic design for easy operation
- Gear Drive: Mechanical advantage for high-pressure applications
- Extended Stem: For buried service or elevated installations
- Chainwheel: Ground-level operation for overhead installations
Automated Operation
- Pneumatic Actuators:
- Single acting with spring return
- Double acting for precise positioning
- Fail-safe options available
- Electric Actuators:
- Multi-turn with torque control
- Position feedback and indication
- Remote operation capability
- Smart Features:
- Digital position transmitters
- Limit switches and solenoids
- HART communication protocol
Material Options
Body Materials
- WCB: Carbon steel for general industrial service
- CF8 (304 SS): Standard corrosion resistance
- CF8M (316 SS): Enhanced chemical compatibility
- CF3M (316L SS): Low carbon for welding applications
- Duplex 2205: Superior strength and corrosion resistance
Seat Technology
- EPDM Resilient: Water, chemicals (-20°C to +120°C)
- NBR (Nitrile): Oil resistance, fuel systems (-40°C to +100°C)
- Viton (FKM): Chemical resistance, high temp (-26°C to +200°C)
- PTFE: Universal compatibility (-200°C to +260°C)
- Metal Seated: Stellite overlay for extreme service
Gate Options
- Standard 304/316 SS: Polished finish for smooth operation
- Hardened Edge: Enhanced cutting performance
- Coated Gate: PTFE or ceramic coating for chemical resistance
- Reinforced Design: Extra thickness for abrasive applications
Quality Assurance & Testing
Manufacturing Standards
- ISO 9001:2015 Quality Management System
- ASME Section VIII pressure vessel code compliance
- PED (Pressure Equipment Directive) certified
- API Q1 quality management for oil & gas applications
Testing Protocols
- Pressure Testing: Shell test at 1.5× working pressure
- Seat Leakage: Zero leakage per MSS SP-81 Class VI
- Torque Verification: Operating and seating torque validation
- Cycle Testing: 10,000 cycle endurance testing
- Material Testing: PMI and mechanical property verification
Documentation
- Material test certificates (3.1 per EN 10204)
- Dimensional inspection reports
- Pressure test certificates
- Operation and maintenance manuals
Installation & Service
Installation Guidelines
- Upstream/Downstream: 5D/3D straight pipe recommended
- Support Requirements: Independent support for flanged versions
- Orientation: Any position installation capability
- Clearance: Allow for full stem extension during operation
Maintenance Advantages
- Field Serviceable: Seat and packing replacement without line removal
- Access Friendly: Top-entry design for easy maintenance
- Component Life: Replaceable wear parts extend valve life
- Tools Required: Standard industrial tools for service
Service Support
- Global Network: Authorized service centers worldwide
- Technical Support: 24/7 engineering assistance
- Training Programs: On-site and facility-based training
- Spare Parts: Comprehensive inventory and fast delivery
Industry Certifications
🏭 API 6D – Pipeline valve specification compliance
⚡ ATEX – Explosive atmosphere certification available
🍎 FDA/3A – Food grade materials and finishes
🌊 NSF/ANSI 61 – Drinking water system components
🔥 API 607 – Fire testing for critical applications
📋 ISO 15848 – Fugitive emissions testing
Competitive Advantages
🎯 Optimal Size Range – Perfect balance of flow capacity and compact design
🔧 Enhanced Durability – Reinforced components for extended service life
⚙️ Versatile Applications – Suitable for both clean and dirty service
🚀 Superior Flow – Higher Cv rating reduces system pressure losses
🛡️ Proven Reliability – Extensive field testing and validation
📦 Stock Availability – Standard DN65 configurations ready for shipment
Technical Dimensions
Standard Dimensions (PN16)
Type | A (mm) | B (mm) | C (mm) | D (mm) | E (mm) | Weight (kg) |
---|---|---|---|---|---|---|
Wafer | 48 | 155 | 106 | 115 | 147 | 14 |
Lug | 48 | 155 | 106 | 115 | 147 | 18 |
Flanged | 68 | 155 | 106 | 115 | 147 | 25 |
Flange Standards
Standard | Bolt Circle | Holes | Bolt Size | Flange OD |
---|---|---|---|---|
ANSI 150 | 98.4 mm | 4 × M16 | 5/8″ | 177.8 mm |
PN16 | 100 mm | 4 × M16 | M16 | 185 mm |
JIS 10K | 100 mm | 4 × M16 | M16 | 175 mm |
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